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How is it that boost and air density are separate?

14K views 129 replies 25 participants last post by  Blowby  
#1 ·
airflo

All eyes....type away


People don't realize the importance of air density. Boost pressure is completely independent of density. You have to start cutting those right in two before people understand what a turbo's functionality is to the diesel engine. Pressure is just a force application, not a measurement of mass.

Air is measured by weight. Air is a gas. Gas can be compressed. When it is compressed, you are fitting more air molecules into a smaller package. How many molecules that end up sqished in that package is dependent on the volume and the amount of air mass being introduced to a fixed boundary. Boost pressure is a reaction, not an action to the mass of air and the volume that it is being introduced into that boundary. Look at a compressor map. Follow the pressure ratio axis. The line is vertical all the way to the top. What is happening to the air lbs. a minute? Nothing. It hasn't changed. Mass air is what you want. The density of the air charge is key, not what boost number you have. It doesn't matter if you have a gas engine or a diesel engine during the adiabatic process(suck stroke) they both share the same ideal gas dynamic during this time. When the charge is introduced and the intake valve timing event occurs to open, whatever the air density charge is, is what matters, not the boost pressure. Boost has to be looked at as a restriction, because that is all it is, a force reacting to a boundary in it's fixed postion, with density directly related to the compressors ability to deliver mass air inside of that boundary. You can sky rocket boost and have a low density charge. That is where EGT's rise.

Daves intake manifolds will aid the process.
 
#2 ·
airflo

All eyes....type away
BB you left this one out.

The valve closest to the inlet on the opening is always going to recieve more mass air flow then the furthest away from the pressure source. THe engine itself, inside the cylinder during the suck stroke, is essentially devoid of positive pressure, when the intake valve opens, the rush of air is engulfed by the cylinder, and the air molecules expand against the wall until they become pressurized. It is during that short moment , that the cylinder is under negative pressure, that the gas flow velocity is changing so much that the air expansion in the chamber before compression has begun, creates a pressure drop across the surface of the valve opening. When this is happening the air density is fluctuating and causing the nearest valve to the inlet opening to fill at a quicker rate then the others. We are talking as much as a few CFM to 100 CFM depending on the application, circumstances and hardware involved. As the mass air density is being replenished, and presurized by the turbo, it flows into the intake manifold where the cycle repeats thousands of times a minute. Remeber density is never dependent on pressure only mass and volume. And I think Daves plenums are designed well, with all the room in the engine bay there.
I'm going to sit back and enjoy this! :doh: :popcorn: :popcorn: :popcorn: :popcorn: ;) :D

Where is Charles :D
 
#3 ·
They aren't a function of each other first of all. Air is air. in thermodynamics we know this:

Density=mass/volume

That is simple.

LIke I said pressure is a reaction of this equation, not an action.

You have to start thinking temperatures and not pressures.

Pressure is a force only, a reaction to an action, not the other way around boost doesn't come before mass air is introduced into the turbo and the boundary it is pressurizing.

Think of it like this.

When you bench press weight at the gym, you have the weights(volume) beacuase they don't change. You have the muscle of the arm(air mass). And the boost pressure is the amount of force applied to move the weigths with the arm. A bigger arm will take less force to move the weight vs. a weeny arm who can barely move the weight or not even at all. THis is because their is more connective tissue(air mass) to support the weigths in the first place. You have a ratio of mass vs a fixed weight by a pressure or force applied to push it. THis outcome would be the (density).

The more density prevalent before the intake valve, the more horspower can be supported.

Think of the tiny arm pushing and pushing harder to force that weight up. It may get 1 or 2 reps and become exhausted, heated and tired, while the huge muscle arm is pushing and pushing, never getting tired and barely breaking a sweat.

THis can all be summed up using basic science. THis isn't anything exotic here, you just have to know how air acts and reacts to thermodynamic law.

Why is colder air more dense then hot air? No more pressure has been applied then atmospheric? See, it has nothing to do with pressure, that is an independednt phenomenoa of turbocharging. All pressure is not a weight, but a measurement of restriction. You have 80lbs sitting on the manifold. It could have 10lbs of air in it or 50lbs of air residing. Has nothing to do with pressure, it has everything to do with the mass of the air. Look up thermal compression.
 
#4 ·
Time to back up a little bit more, back to highschool chemistry (yuck). The Diesel engine is an internal combustion engine. This means you need fuel & oxygen. The equation will say that for XXX number of moecules of Diesel fuel, you need YYY number of oxygen molecules to get complete combustion (Let's ignore incomplete combustion for this thread).
Now, YYY number of oxygen molecules will always weigh a certain amount. Avogadro's number (6.0221415 Ă— 10^23) and the atom mass determine what that weight is.
So to get complete combustion you will need YYY*AN pounds of oxygen (let's call it RRR) to get complete combustion.

Now the fun begins. Air (oxygen) is a gas, and therefore it is compressible. But, it will still weigh the same amount (same # of oxygen molecules). Temperature also plays a part in the equation: P(ressure)*V(olume)=n(# of moles)*R(Universal gas constant)*T(emperature). The only constants we have are n, R, and V. Hence boost pressure will go up as temperature increases.
So for the same # of pounds of air, the volume (cfm) will vary depending on pressure (boost) and temperature.

The temperature of the air can be reduced (decreasing boost, but not of weight (RRR) of the air) with a more efficient turbo, without decreasing any power! This is air density. The more air you pack in a single space without changing the temperature, the more dense it is.

The other way to increase air density is to increase the pressure with the same turbo. But, this increases temperature and you lose density.


So, boost and air density are not really seperate. Boost is the most common way to increase density, but not without drawbacks (heat).
 
#5 ·
The other way to increase air density is to increase the pressure with the same turbo. But, this increases temperature and you lose density.


So, boost and air density are not really seperate. Boost is the most common way to increase density, but not without drawbacks (heat).
Compressor efficiency has everything to do with air density. As the air is compressed (boost) it heat is the by product. Hotter air is less dense.....so I agree with Dan
 
#7 ·
Exactly the reason for intercoolers in the first place.
And water injection, and nitrous.
All accomplish the same thing , in different ways.
Cooling of the intake air , and introduction of more oxygen.
 
#10 ·
because of 3 stages of nitrous :doh: and over 100 grand in head work, and a one off injection system. so because of the head work and other trick stuff there is hardly any restriction if any so little pressure cause all the air is being used efficently.
 
#13 ·
I would have to say there's tons of restriction....from the bends in the system piping, the intercooler itself, the intake and specifcally the valves in the heads.
From the turbo outlet to the intake valve is nothing but 1 big restriction.
 
#18 ·
I might have to disagree about that. I may be wrong, but I believe airflow into the cylinder ABDC is greatly improved with the addition of a turbo.
You only get so much air in there on a NA engine, because it has to suck it in , plus whatever little bit of flow you get ABDC because of inertia, but with a turbo, you also get the benefit of forcing more in even after the piston has started back up. At least to the point where the pressures equalize. I'm sure they have done their homework on the cams, headwork to maximize flow there.
 
#29 ·
Boost is a measure of restriction.
This phrase is thrown around way too much.

If I keep the exact same turbo, CAC pipes, same intercooler, same manifolds, same heads/valves, etc, but change to slightly larger injectors, I'll get more boost. So does that mean that because I have more boost, I just added more restriction to my intake system? :rolleyes:

As you can see, that phrase doesn't make sense. Boost is not a "measure of restriction". A rag in the intake is a restriction (lol sorry Andrew).
 
#38 ·
Originally Posted by Pocket
This phrase is thrown around way too much.

If I keep the exact same turbo, CAC pipes, same intercooler, same manifolds, same heads/valves, etc, but change to slightly larger injectors, I'll get more boost. So does that mean that because I have more boost, I just added more restriction to my intake system?

As you can see, that phrase doesn't make sense. Boost is not a "measure of restriction". A rag in the intake is a restriction (lol sorry Andrew).
Originally Posted by airflo71
Yes. You havent added any more air. Restriction is a reaction to air mass delivery to a fixed boundary.
My specific point was directly related to adding more air. If I threw bigger injectors on my truck (I'm currently running stock injectors), then I would have enough fueling to drive the turbo to produce more boost than what I have currently. Right now I'm only putting out a max around 30 psi on the GTP38R, and it can efficiently handle more than that. Reaching 40 psi on the same turbo??? Yes, I would have more air, but it would not make sense to state that I have more restriction because my boost went up.

Let's say you have an air tank and air inside pressurized to 10 psi. Now you pump more air in untill you reach 20 psi. Does that mean there was more "restriction" added? Of course not. Simply put, there was more air mass introduced.

Again, it is a mis-statement to say that boost is a measure of restriction.
 
#59 ·
If I have understood everything I have learned about boost, and VE, is that, If your running 10lbs of boost with a turbo, and you change the heads and add more fuel now your boost is reading 6lbs of boost, you have just created more power with less heat due to more VE.

Now if you take that same 10lbs of boost you had originally, and now just give it more fuel to that, assuming the only change was the amount of exhaust powering the turbo, you will create more boost, but at the same time you are forcing more air at one time, which is going to yeild more power, but at the cost of higher heat.

Is this correct or no? Trying to learn.
 
#60 ·
The wizardry behind turbocharging, and if you ask anyone who really knows what the heck they are doing, is, you want the highest amount of air charge density possible, delivered with the least amount of boost necessary, while the turbo spins as slow as it possibly needs to, while providing as much mass air as is physically possible all before the intake valve. That is all a turbo can do. Everything else is dependent on the engine. That is why I always ask people to divide the engine and the turbo charger systems apart and break them down individually. A well built turbo engine will take into account the turbocharger. A great turbocharger system will take into account the engine. A well balanced symbiotic relationship between both will provide the best results. Overcompensating on one end (ie: high boost) or the other will teeter the edge past efficiency, causing the engine at some point to fail or the turbo system to become compromised so that it is doing more harm than good.
 
#64 ·
Geez, all that reading and it still comes down to this. If you increase the pressure and the temp stays the same you have increased the density. Saying boost is separate from density is like saying torque is separate from HP.
 
#65 ·
Keep researching. How do you come down to figure out the density of air? You measure it by weight in a fixed volume, not by what the pressure of the volume is at. Keep thinking it out. It takes time. If you were to take your guy's thinking on this our engines would be making 200%+ VE! I don't think so.
 
#72 ·
You folks are killing me. Here is the definition:

From Wikipedia, the free encyclopedia

Volumetric efficiency in internal combustion engine design refers to the efficiency with which the engine can move the charge into and out of the cylinders. More correctly, volumetric efficiency is a ratio (or percentage) of what volume of fuel and air actually enters the cylinder during induction to the actual capacity of the cylinder under static conditions. Therefore, those engines that can create higher induction manifold pressures - above ambient - will have efficiencies greater than 100%. Volumetric efficiencies can be improved in a number of ways, but most notably the size of the valve openings compared to the volume of the cylinder and streamlining the ports. Engines with higher volumetric efficiency will generally be able to run at higher RPM and produce more overall power due to less parasitic power loss moving air in and out of the engine.

There are several standard ways to improve volumetric efficiency. A common approach for manufacturers is to use a larger valves or multiple valves. Larger valves increase flow but weigh more. Multi-valve engines combine two or more smaller valves with areas greater than a single, large valve while having less weight. Carefully streamlining the ports increases flow capability. This is referred to as Porting and is done with the aid of an air flow bench for testing.

Today, automobile engines typically have four valves per cylinder. Many high performance cars in the 1970s used carefully arranged air intakes and "tuned" exhaust systems to "push" air into and out of the cylinders, making use of the resonance of the system. Two-stroke engines take this concept even further with expansion chambers that returns the escaping air-fuel mixture back to the cylinder. A more modern technique, variable valve timing, attempts to address changes in volumetric efficiency with changes in RPM of the engine: at higher RPM the engine needs the valves open for a greater percentage of the cycle time to move the charge in and out of the engine.

Volumetric efficiencies above 100% can be reached by using forced induction such as supercharging or turbocharging.
More "radical" solutions include the sleeve valve design, in which the valves are replaced outright with a rotating sleeve around the piston, or alternately a rotating sleeve under the cylinder head. In this system the ports can be as large as necessary, up to that of the entire cylinder wall. However there is a practical upper limit due to the strength of the sleeve, at larger sizes the pressure inside the cylinder can "pop" the sleeve if the port is too large.

Volumetric Efficiency is frequently abbreviated as "VE" when discussing engine efficiency.

If you have a 1 liter flask at atmospheric pressure (~14.5psi) and you double the pressure in you 1 liter flask to 29psi or 2 atmospheres you have doubled the VE.

I think AirFlow may be wanting to describe fill efficiency of the cylinder. Because of valve overlap and remaining exhaust in the cylinder, you may never get 100% fill efficiency. You might get a 90% fill of 2, 3, or 4 atmospheres of air (i.e. 29, 43.5, or 58 psi). Guys got to get your terms correct when you start discussing this stuff. Been 32 years since I did my thermo courses, so don't make go back and break out my text books.
 
#73 ·
Wikipedia is a free online resource that is edited by anyone who has access to a computer, what you see here is somebody's ramblings about what they think is VE. Most of it is true but some of it is loosley describing and shouldn't be accrued as gospel. It is true , like I said before, you can achieve 100% VE or a little bit higher with a turbocharged application, but it is up to the engine to decide if you are going to be able to do that or not.


I will break out the marshmellow analogy for you, this is the one that Charles came up with to help people "get it."


Take a marshmellow in your hand. Squish it. It occupies a smaller space now. It still weighs the same. Take 50 more marshmellows squish and throw them in a 15 ft squared box. Lets say that this will fill the box 100% to the top. Now put regular non squished marshmellows in the 15ft squared box and you would only need to put 25 marshmellows in it to make it 100% full. So wich box is utilizing better volumetric efficiency? They both do, it is just that one box has a densley populated box of marshmellows over the other. One weighs more than the other, but they occupy the same volume of space. Pressure needs to be put out of the equation because it doesn't care what the volume is. Pressure is the force over an area applied on an object in a direction perpendicular to the surface. Area is two-dimensional. A given volume is three dimesnional.

Keep thinking about this. It is getting exciting here.