Ford Power Stroke Nation banner

1997 7.3L Running Rough - Mechanic says one cylinder not firing

3.5K views 5 replies 4 participants last post by  matthewd11  
#1 ·
My 1997 F350 with a 7.3L was running great a few days ago then suddenly started to have serious vibration and lacked power. After some troubleshooting on my end to ensure it was getting fuel, CPS was working and other easy to check things I took it into my mechanic to diagnose.

He is detecting one of the cylinders misfiring but say because the 1997 computer is so old and simple, it doesn't tell him which one. There are no error codes or check engine lights being presented. Mechanic inspected all of the wiring harnesses and checked for leaks so he is thinking it is a glow plug but can't tell which one.

He is not a diesel expert but was the only one that could look at it on a Sat. He is recommending that I take it to the Diesel Tech that we both use but he can't work on it for a week. Is there any way to check individual cylinders to determine which one is not firing?

Given it has the wiring embedded in the valve cover gasket and the vehicle is 25 years old and probably hasn't had cover off ever, once I am in there my assumption is you replace all four glow plugs and the gasket. Does that make sense? My thought was likely to replace both sides at that point if I am doing the work as I have two teenagers that need to learn to work on this.

Any advice is much appreciated, I have not worked on a diesel before but have done plenty with gas engines.
 
#4 ·
Well a glow plug wont cause a misfire, so you don't need to worry about that. I would start by making sure the uvch plugs are all secured fully. If they are, then unplug the connectors and see if there are any burn spots or melted plastic for starters. If there is, you need to replace the plug and the uvch. You can also measure the resistance of the injector solenoids through the uvch. This may tell you at least which side to tear into. Your truck being a 97, it has 2 uvch plugs per side. Each plug has 5 wires, the middle one being the ground wire. The 2 wires on either side of the ground should be for 2 of the injectors, which are located in the engine relative to whichever wire is closest to the front. The outer 2 wires are for the glow plugs, same deal there. Injector solenoid resistance should be 2.5-3.5 ohms.

If you get a high or open reading on one, I would recommend pulling off the valve cover, and inspecting the uvch wiring (exposed wires, rubbing, etc). Hope this helps a bit.
 
#5 ·
Thank you! Is there any check for the glow plug resistance from the UVCH external connection to check them before removing cover? I am going by to talk to mechanic and see the external wiring/connections but per the mechanic (who is very good) that all looked good, no burns or cracks. From looking at other posts, seems like the UVCH wiring is much more likely to be the culprit than injector or glow plug. If it is not throwing a CEL or any codes, does that point to where to look. Again, thanks for the advice!