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I know there is a TSB for a warped window seal that catches debris and causes the window to scratch. Has anyone replaced the seal yet? My truck is past the 3/36 and three out of 4 are warped. I was wondering what the cost, how hard it was to do. I was thinking about gently using a heat gun to see if I could return it to its tighter shape. Not worth it if its cheap and easy.

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As far as I know they are using the same TSB # for the '08's and above also
~Mike


TSB
06-18-2 SIDE GLASS SCRATCHED DUE TO COLLECTION OF DIRT/DEBRIS IN WARPED OUTER WINDOW BELTLINE MOLDING

Publication Date: August 24, 2006

FORD: 2003-2006 Expedition
2005 Excursion
2005-2007 F-Super Duty



This article supersedes TSB 06-12-6 to update the vehicle line coverage.

ISSUE:
Some 2005-2007 F-Super Duty, 2005 Excursion and 2003-2006 Expedition vehicles may exhibit the outer window beltline molding weather strip assembly warping around the lower window channel. The condition may be described as warped or loose outer window molding. There may be a pucker or gap between the window beltline molding weather strip assembly and the window glass. This may result in dirt and debris collecting between the molding and the glass and scratching the side-window glass.

ACTION:
Use the following Service Procedure to replace the outer window beltline molding weather strip assembly and adjust the molding flange.

SERVICE PROCEDURE

Lower the side door window completely.
Remove the outside mirror.
Remove the outer beltline molding weather strip assembly by lifting it up away from the flange (Figure 1 and 2).


Figure 1 - Article 06-18-2




Figure 2 - Article 06-18-2


Raise the side door glass completely.
Measure the distance from inboard surface of the door beltline molding flange to outboard surface of the window glass (Figure 3). Distance from flange to glass should be between 5/8-3/4" (16-19 mm) for F-Super Duty and Excursion, and 1/4-3/8" (6-9 mm) for Expedition.


Figure 3 - Article 06-18-2


Lower glass completely.
Adjust the door molding flange to meet the 5/8-3/4" (16-19 mm) dimension. Do not adjust flange more than 3/4" (19 mm) away from the glass.
Install a new lower window beltline molding weather strip assembly.
Reinstall mirror.
If the side door glass has been scratched, replace the glass. Refer to Workshop Manual, Section 501-11.

PART NUMBER PART NAME
F81Z-2521452-AA Weatherstrip Asy - RH (Excursion/F-Super Duty)
F81Z-2521453-AA Weatherstrip Asy - LH (Excursion/F-Super Duty)
4C3Z-2521411-AA Glass - LH (Excursion/F-Super Duty)
F81Z-2521410-AA Glass - RH (Excursion/F-Super Duty)
6L1Z-7821452-B Weatherstrip Asy - RH (Expedition)
6L1Z-7821453-C Weatherstrip Asy - LH (Expedition w/keyless entry)
6L1Z-7821453-D Weatherstrip Asy - LH (Expedition wo/keyless entry)
2L1Z-7821411-AA Glass - LH (Expedition)
2L1Z-7821410-AA Glass - RH (Expedition)


WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage

OPERATION DESCRIPTION TIME
061802A 2005-2007 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange One Front Door (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.5 Hr.
061802B 2005-2007 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange Both Front Doors (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.9 Hr.
061802C 2005-2007 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange, And Replace Window Glass: One Front Door (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 0.7 Hr.
061802D 2005-2007 F-Super Duty, 2005 Excursion: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange, And Replace Window Glass Both Front Doors (Do Not Use With 17628B, 17682C, 23943A, 23943B, 23943A14, 18808AF, 17682B) 1.3 Hrs.
061802E 2003-2006 Expedition: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange: One Front Door (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 0.6 Hr.
061802F 2003-2006 Expedition: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange: Both Front Doors (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 1.1 Hrs.
061802G 2003-2006 Expedition: Replace The Window Beltline Molding, Includes Time To Measure And Adjust Door Molding Flange And Replace Window Glass: One Front Door (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 0.9 Hr.
061802H 2003-2006 Expedition: Replace The Window Beltline Molding Includes Time To Measure And Adjust Door Molding Flange And Replace Window Glass: Both Front Doors (Do Not Use With 17682C, 21452A, 23943A, 23943AB, 23943A14, 18808AF, 17682B) 1.7 Hrs.

DEALER CODING
BASIC PART NO. CONDITION CODE
2521452 07



__________________
2005 PSD CC/SB 4x4 medium wedgewood blue
5" Procomp lift, 35x13.50 Extreme A/T's
 
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