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Discussion Starter #1
Pulled sending unit to change filters. The cap that screws unto the tank holding the sending unit in place wont screw back on like its too small!? Threads seem fine. Any thoughts?
 

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Discussion Starter #2
My last ditch effort , squeezing the tank with ratchet straps worked!
BTW, my 00 f250 with 190k had suprisingly clean screens. It was kind of a wasted effort but atleast i have piece of mind.
 

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I left mine in the sun for a while then it threaded on OK. You shoulda got rid of the screens while you were in there and did the Hutch mod, all it takes is one bad tank of fuel. At least did you put on a new foot? They usually get pretty crumbly at this age. I did my Hutch mod 10 years ago but kept the old foot and this spring I opened it up to check and the foot was broke off.
 

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Discussion Starter #4
Yup, new foot. This project was way more of a pita than I thought it would be. Installing new injectors tmrw, hope that goes better
 
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