Re: i need help/advice on a transfercase rebuild!
I just repaired mine and I had worn forks they had an update kit that my 99 needed. I had to replace my main shaft. I don't know if your year already has the upgraded shaft. If your familiar with wrenchin, it's pretty easy. For diagnosis your just going to take it apart and see, then get your parts. The hard part of the job is getting the snap rings of the shaft without ruining them by bending. These snap rings didn't come with my parts. You have to use a pair of snap ring pliers, you may have to try a couple of different kinds or enterchangable tips. bigger the better. the snap rings don't have holes. Be patent, if you can successfully do this part, the rest is cake.