Replacing the IPR on a 2003 6.0 - PowerStrokeNation : Ford Powerstroke Diesel Forum
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post #1 of 25 (permalink) Old 12-07-2011, 11:23 PM Thread Starter
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Replacing the IPR on a 2003 6.0

I am going to be replacing the IPR in my 2003 6.0. Is it possible to do it from underneath the truck like the ICP? I know it is 1 3/8", can you get it with a wrench or will a special socket be needed. Any advise will be appreciated.

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Wesley

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post #2 of 25 (permalink) Old 12-07-2011, 11:32 PM
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Re: Replacing the IPR on a 2003 6.0

You can get it with a wrench but not sure if you can get it from the back. It'd be difficult.

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post #3 of 25 (permalink) Old 12-08-2011, 01:30 AM
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Re: Replacing the IPR on a 2003 6.0

I have done it from underneath on an 03. I made a special wrench. Its tough, but it is possible.
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post #4 of 25 (permalink) Old 12-08-2011, 02:12 AM
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Re: Replacing the IPR on a 2003 6.0

I do them all underneath on 03's I have them down to 45 min start to finish. 10mm,13mm to remove the shield. Take an 1 1/6 wrench cut it to about 4-5 inches total length,put a notch in the end for prybar. Put the wrench on ,put the prybar on the notch and give it a tap. Then reach up and thread out.

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post #5 of 25 (permalink) Old 12-08-2011, 02:51 AM
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Re: Replacing the IPR on a 2003 6.0

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Originally Posted by zx800x View Post
I do them all underneath on 03's I have them down to 45 min start to finish. 10mm,13mm to remove the shield. Take an 1 1/6 wrench cut it to about 4-5 inches total length,put a notch in the end for prybar. Put the wrench on ,put the prybar on the notch and give it a tap. Then reach up and thread out.
we need pics for that one!

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post #6 of 25 (permalink) Old 12-08-2011, 02:59 AM
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Re: Replacing the IPR on a 2003 6.0

from the top in about 25 minutes

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post #7 of 25 (permalink) Old 12-08-2011, 03:32 AM
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Re: Replacing the IPR on a 2003 6.0

iv got a special socket and go from the top, also need a wobble and a few 6" extensions...maybe 30-35 minutes swapped. if you've never had to do this then you better at least double the time it will take you. its not a fun one to replace...

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post #8 of 25 (permalink) Old 12-08-2011, 04:50 AM
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Re: Replacing the IPR on a 2003 6.0

i did mine from the top just like webb06 said and i got the socket from napa, i pulled the ficm for added room and it wasnt to bad at all i didnt think. good luck man
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post #9 of 25 (permalink) Old 12-08-2011, 11:48 AM
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Re: Replacing the IPR on a 2003 6.0

move degas bottle out of way, you dont have to drain it, just fold it over. remove ficm, remove last stud on take that has injector hasnress ground. unplug both ICP and IPR, slide IPR socket down, slide universal down, attatch 12 inch extenstion, than a long ratchet to break free. Also, unplug last two injectors and move harness forward

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post #10 of 25 (permalink) Old 12-08-2011, 12:32 PM
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Re: Replacing the IPR on a 2003 6.0

My bad I was talking about the 03 ICP sensor not the IPR. Yes the IPR from the top as stated remove the FICM.

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